CoolSky Structures — Slideshow for Melton Design/Build

slides 2026-10-11

CoolSky Structures

What has actually been built — a slideshow for Melton Design/Build

Built iterations of the Baer / Zomeworks passive heating and cooling lineage, shown with photos and drawings from the Solar Fool knowledge base (kb.solarfool.org). Prepared 2026-10-11 for the Longmont container discussion.


What is CoolSky?

  • A community name for the Baer / Zomeworks passive heating-and-cooling lineage, not a single current product
  • Lineage: DrumWall (installed 1971; one 1981 manual says 1972), then Cool Cell, then Double Play
  • Water stores heat; a roof radiates it to the night sky

Sources: https://kb.solarfool.org/concepts/drumwall/ · https://kb.solarfool.org/works/coolsky/


Iterations at a glance

  • Water on top: Andy Shack, overhead pipes; Cool Cell, ceiling reservoir; NM Container, polyurethane bags with styrofoam rafts (Oct 14 meeting; KB conflict not formally resolved)
  • Water on the side: Davis studio, Sol-Mod, vertical arrays
  • With louvers: Andy Shack, Cool Cell

Physics 1: the night sky pulls heat out

  • Clear, dry New Mexico nights: a plate given about 102 W/m² of electric heat still could not reach ambient air temperature
  • Net outgoing radiation, same temperature: 98.9 W/m² clear versus 15.1 W/m² overcast
  • Humidity weakens it; the KB's measurements are all from clear, dry New Mexico skies

https://kb.solarfool.org/concepts/night-sky-radiative-cooling/


Physics 2: water storage that flows

  • Zomeworks 2002 claim: flowing water carries heat about 4,000 times better than air; 1,000 cubic feet of air holds the heat of 2 gallons of water
  • Radiant ceilings react faster than floors, but convect poorly downward

https://kb.solarfool.org/concepts/di-thermal-roofs/

Diagram of infrared shadows cast by tables over a floor heating system w:300 Diagram of poor downward convection from a warm ceiling w:300

Figs. 9.6 and 9.7, Zomeworks Di-Thermal Roofs (figures from Ed Allen, How Buildings Work, 1995); no individual author named.


Andy Shack (1988): the test bed

  • Zomeworks yard, Albuquerque; KB says 10 ft x 10 ft, Bruce says 8 ft x 12 ft Tuff Shed (Oct 14 meeting)
  • Sub-ceiling array of 8-inch water-filled PVC pipes, rooftop black pig-mat radiator, aluminum louvers below the array
  • Records show about 250 gallons of storage and 65 sq ft of roof radiator
  • No longer extant (Bruce Davis, Oct 14 meeting)

https://kb.solarfool.org/concepts/andy-shack/

Andy's Shack temperature chart, June 12-15 2000, with storage and radiator notes w:420

Zomeworks project documentation (scanned); no individual author named.


Andy Shack: monitored, but no summary figures

  • Logged June 12–15, 2000 and June 27 – July 1, 2002 (shack, storage pipe, ambient, and a white comparison plate)
  • The KB does not establish a summarized temperature range for the shack. The charts are shown as records.

https://kb.solarfool.org/concepts/andy-shack/

Andy Shack temperature chart June 27 to July 1 2002 with white plate comparison w:420

Zomeworks project documentation (scanned); no individual author named.


Cool Cell cabinets: the commercial record

  • Late 1980s: the closed loop was reborn to cool remote telecom battery cabinets
  • First in the line: US 4,913,985 (1990), a flat radiator above a water container, circulating by thermosiphon
  • Zomeworks sold thousands; about 70% of its sales for several years

https://kb.solarfool.org/concepts/cool-cell-architectural-climate-control/ · https://kb.solarfool.org/concepts/steve-baer-double-play-thermosiphon/


Cool Cell for buildings (c. 2002 brochure)

  • Ceiling water reservoirs plus roof radiator/absorbers; five operating modes
  • Summer: no electricity, refrigerants or compressor; winter uses a low-power pump
  • Vendor estimate for a storage building (40–95°F range, not a house): about $3.50/ft²/year at $0.10/kWh
  • Works best in dramatic, sunny-winter climates

https://kb.solarfool.org/concepts/cool-cell-architectural-climate-control/


Davis studio, Albuquerque (2004): the system

  • 236 sq ft, half a converted garage; cooling only — drainback pump for winter heat never installed (Oct 14 meeting)
  • 12 polypropylene Sky Mat radiators (127 sq ft) on the garage roof; thermosiphon, no pump
  • 200 gallons in vertical 4-inch PVC pipes, 300 sq ft of surface; flexible laboratory tubing for connections
  • Ran 5–7 years, no leaks under pressure (Bruce Davis, Oct 14 meeting)

https://kb.solarfool.org/concepts/bruce-davis-studio/

Zomeworks report page: garage roof radiators, and Davis seated beside the vertical PVC storage wall w:420

Zomeworks Double Play Progress Report, August 2004 (scanned); no individual author named.


Davis studio: measured temperatures

  • Condition: Albuquerque, July 22 – August 6, 2004, one studio, a gas water heater adding load
  • Studio held 73.5-78°F while ambient ranged 58-94.5°F (Kayatekin summary; the report cites 95°F highs)
  • Owner report, not a measurement: no noise, no fan, no added moisture

https://kb.solarfool.org/concepts/bruce-davis-studio/

Progress report page with the studio, house and ambient temperature chart w:420

Zomeworks Double Play Progress Report, August 2004 (scanned); no individual author named.


Sol-Mod house: exterior

  • Small passive-solar modular house by Bruce Davis with Karen Terry, New Mexico
  • Lifted on concrete piers in a piñon-juniper setting
  • Defining feature: a vertical water wall behind south glass, used as a Trombe wall

https://kb.solarfool.org/people/bruce-w-davis/

Exterior of the Sol-Mod house on piers w:260 Second exterior view of the Sol-Mod house w:260

Sol-Mod exterior photos (c. 2017 and undated). Credit not established in raw record.


Sol-Mod house: interior

  • The water columns store solar heat by day and release it overnight; 8–10" irrigation ABS(?) pipes (Oct 14 meeting)
  • Originally for heating only; now can also be used for cooling (Oct 14 meeting)
  • Operable clerestory windows under the overhang admit winter sun and vent summer heat
  • One leak in service — that cylinder was emptied and not refilled (Bruce Davis, Oct 14 meeting)

https://kb.solarfool.org/people/bruce-w-davis/

Interior of the Sol-Mod house with water wall and clerestory windows w:420

Photo © Marc Romanelli, 2 February 2011.


Sol-Mod house: floor plan

  • Davis' hand drawing of the plan, shown for layout and intent only
  • The KB does not establish this: dimensional specifications from the drawing
  • The house is documented in the KB by photographs and Davis' drawings

https://kb.solarfool.org/people/bruce-w-davis/

Hand-drawn floor plan of the Sol-Mod house w:420

Bruce Davis hand drawing, scanned (undated).


Sol-Mod house: section detail

  • Davis' hand-drawn section through the building
  • Its drainable vertical water array seeded his later, unbuilt Double Play 2.0 concept
  • The KB does not establish this: dimensions or construction specifications from the drawing

https://kb.solarfool.org/people/bruce-w-davis/

Hand-drawn section detail of the Sol-Mod house w:320

Bruce Davis hand drawing, scanned (undated).


The NM container: current status

  • Zomeworks describes a 20 ft x 8 ft cargo container retrofitted as a Double Play structure, "to be tested in Albuquerque"
  • Photos dated circa 2025 per the record; black absorber panels on the south wall, radiant ceiling inside
  • Cost is the stated hurdle; the KB does not establish test results

https://kb.solarfool.org/concepts/zomeworks-container-prototype/

Exterior of the converted shipping container with black absorber panels w:260 Interior radiant ceiling panels with white hydronic piping w:260

Credit not established in raw record ("Source unknown").


The NM container: schematic and meeting details

  • July 2026 hand schematic: roof night-cooling radiator, collector, and a water reservoir inside the insulated container
  • Oct 14 meeting: water on top, polyurethane bags with styrofoam rafts, Energy Solaire collectors, no louvers
  • Primarily Baer family storage; more of a Cool Cell — keeps temps 40°F–90°F, not designed for people
  • Bags need to be drained in winter

https://kb.solarfool.org/concepts/zomeworks-container-prototype/

Hand-drawn Double-Play Container Zomeworks schematic showing radiator, collector and storage w:300

Credit not established in raw record ("Source unknown"); hand-drawn Zomeworks schematic.


Patent reference 1: stock pond melter, US 3,618,569

  • Baer's closed-loop convective device keeping a livestock ice hole open
  • The KB calls it the conceptual seed of the double-play thermosiphon loop
  • Engineering reference only; the KB does not establish current patent status

https://kb.solarfool.org/works/stock-pond-melter/

Page one of US patent 3,618,569 drawings w:300

USPTO / public record.


Patent reference 2: Skylid, US 3,884,414

  • Insulated skylight louver that opens and closes itself using refrigerant-canister weight shifts
  • No electricity, thermostat or motor: physics does the control work
  • The KB does not establish this: current patent status

https://kb.solarfool.org/works/skylid/

Page one of US patent 3,884,414 drawings w:300

USPTO / public record.


Patent reference 3: Cool Cell, US 6,357,512 B1

  • The Zomeworks passive heating and cooling patent underpinning Double Play
  • Dated 2002 in the patent record; the Cool Cell article calls it the 2001 patent
  • The KB does not establish this: expiry or legal status. Not legal advice.

https://kb.solarfool.org/works/us-patent-6357512/

Page one of US patent 6,357,512 drawings w:300

USPTO / public record.


What exists, and what is only documented

  • Built and photographed: Andy Shack (no longer extant), Davis studio, Sol-Mod house, NM container prototype
  • Measured: Davis studio (2004, cooling only, 5–7 years); container is unmeasured storage (40–90°F target)
  • Community-reported; no published test data in this KB: 65-75°F indoors at 110-120°F outside (https://kb.solarfool.org/concepts/solar-fools/)

CoolSky FAQ: https://kb.solarfool.org/output/faq-coolsky-2026-10-10/ Knowledge base: https://kb.solarfool.org/